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Help Deciphering A Crash - GPX File

Discussion in 'Electronics' started by Colin Snow, Jan 23, 2013.

  1. Colin Snow

    Colin Snow Active Member

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    This was addressed above. My understanding is when you disconnect the NAVI/GPS you get no GPX data file.

    If you know of a way to disconnect and keep the data recording please advise.

    Colin
     
  2. Dave King

    Dave King Well-Known Member

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    Colin

    Having a backup FCB and PDB's is extremely valuable. At the very minimum a backup FCB and a backup BL circuit board. One question I have for you is how do you know the FCB was absolutely level when you calibrated the ACC? IS it at all possible that the FCB wasn't level? Since the you can't put a level directly on the FCB the next best place is in the center of the battery tray and to check it both horizontally and vertically. I have a large enough bubble level that fits over the center of the hole so it gives me a 360 degree reading. It wouldn't hurt to just recheck it and recalibrating before having to purchase expensive electronics.
     
  3. Colin Snow

    Colin Snow Active Member

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    Hi Dave. Yes the flyer is level when I calibrate ACC. I use a bubble level on the battery tray and the "Andy Spirit Level" for the motors.
     
  4. Colin Snow

    Colin Snow Active Member

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    Here I am weeks later and I have to report things are worse.

    I contacted QC. They acknowledged they had seen the same problem with on one of their Hexs. But they said it should not matter just keep flying. Upon follow up on my part after a few days of no replies I spoke with Adam who suspected a Yaw gyro problem, perhaps other FC board problems. Ziggy at MK.us suspected the same.

    The problem has progressed such that I now only get 1 - 2 min of flight. See data below. As a result I totally hosed a client job and did not get the shots they wanted.

    After that disaster I asked QC for a simple used FC board swap to see if that would fix it, but they wanted me send the whole kopter in for repair. I was able reason with them that sending in just the board would be a better approach. That way they could diagnose it. However, if components are determined bad, they would send it to Germany for repair. I can't imagine that is a good option for anyone. I just went ahead and purchased a used board for $325 and will swap it myself. I will post the results here.

    Colin

    Data:

    Flight time: 11:31:41 AM - 11:33:06 AM (85 secs, 00:01:25)
    Total: 87 secs, 00:01:27​
    Elevation(GPS) : 0 3.29 4.82 m​
    Altitude(Barom.): 0.4 3.53 5.5 m​
    Vertical speed : -9.31 -0.47 1.16 m/s​
    Max speed : 33.8 km/h​
    Max target dist.: 0 m​

    Sats: 8 8 11 (min/avg/max)​

    Voltage: min. 14.2, max. 15.8 V​
    Current: 7.4 41 52 A​
    Wattage: 113 608 764.4 W​
    Capacity: 1006 mAh​

    Motor1: 1.2 8.0 11.3 A Temp: 23 46 60 °C
    Motor2: 0.3 2.7 4.6 A Temp: 20 40 49 °C​
    Motor3: 0.3 7.0 10.0 A Temp: 21 42 50 °C
    Motor4: 0.5 6.8 8.9 A Temp: 27 49 57 °C​
    Motor5: 0.5 9.0 12.6 A Temp: 30 59 73 °C
    Motor6: 1.2 6.3 8.5 A Temp: 25 48 60 °C​

    Magnet Field: 99 100 103 % (ok)​
    Magnet Inclination: 58 59 62 deg​

    Errors / warnings:​
    FC-Flag "LowBat" (5) occured 5 times!​
     
  5. Dave King

    Dave King Well-Known Member

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    sorry to hear. I could have leant you my spare FC board. Hope things look up for you!!!!!
     
  6. Colin Snow

    Colin Snow Active Member

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    The saga continues. I swapped my FC board with a used one from QC and got mixed results.

    I still have short flight times and the odd motors still appear to be pulling more power than even at times. In the flight below the first "LowBat" warning MotorCurrent was 81,22,76,44,95,49 and it was in FreeFlight. Also, overall, Motor2 is still quite lower than the rest.

    With the new board I also have two of the other problems I had with the original board: 1) an unreliable camera trigger and 2) inability to switch smart-OSD screens.

    Colin

    Data from last flight with gimbal and NEX-5N w/16mm attached; 5mph wind:

    MK Version: FC HW:2.1 SW:0.88e + NC HW:2.0 SW:0.28h​

    Flight time: 11:27:48 AM - 11:32:34 AM (286 secs, 00:04:46)​
    Total: 286 secs, 00:04:46​
    Elevation(GPS) : 0 3.77 7.436 m​
    Altitude(Barom.): -0.7 3.92 5.05 m​
    Vertical speed : -1.65 -0.03 1.14 m/s​
    Max speed : 12.1 km/h​
    Max target dist.: 8.1 m​

    Sats: 8 10 11 (min/avg/max)​

    Voltage: min. 14.4, max. 16.2 V​
    Current: 6 39 50 A​
    Wattage: 91 605 747.3 W​
    Capacity: 3185 mAh​

    Motor1: 1.5 7.0 10.3 A Temp: 18 55 76 °C​
    Motor2: 0.6 3.0 4.7 A Temp: 17 50 66 °C​
    Motor3: 1.0 7.1 9.5 A Temp: 17 52 64 °C​
    Motor4: 0.5 7.0 11.8 A Temp: 25 62 76 °C​
    Motor5: 2.4 7.4 10.8 A Temp: 28 67 78 °C​
    Motor6: 4.9 6.6 12.3 A Temp: 24 57 72 °C​

    Magnet Field: 103 104 107 % (ok)​
    Magnet Inclination: 58 60 64 deg​

    Errors / warnings:​
    FC-Flag "LowBat" (5) occurred 3 times!​
     
  7. Gary Haynes

    Gary Haynes Administrator
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    Colin do you have an XBee or equivalent installed so that you can see data real time in MKTools wirelessly? If you have wireless it may be that the copter is out of balance. You can see this in the 3D screen of MKTools but only while the copter is flying. And you may just be lucky that you have a motor that is running substantially more efficiently than the others. Setting aside the data how does it fly? If everything is operating correctly with no abnormal behaviour then I'd keep an eye on it but not get hung up on the data analysis.

    For the trigger/OSD switching it may just be settings in the MKTools on the misc page. Did you check to see that your previous settings are correctly input on the new board?
     
  8. Colin Snow

    Colin Snow Active Member

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    Hi Gary

    It flies "OK" but uses juice much to fast. I have logged flights with same set up and got 7-8 min.

    Yes I have an XBee equiv. See post #86 and #87 above.

    Settings are identical on new board. As you may know (and I just found out) saving an MK configuration does not save all the values. So I had to reinstall the old board and get screen shots of every tab and check the new board config tab by tab.

    One thing I do notice that's new is when I trigger the camera I do get a "movement" in the gimbal nick. This never happened before. Also in old board for Nick 'invert direction' was checked. In the new board that had to be unchecked. Any ideas on that? (See previous discussion here: http://forum.freeflysystems.com/index.php?threads/connecting-xbee-to-smartosd.779/page-2)

    Colin
     
  9. Gary Haynes

    Gary Haynes Administrator
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    Colin unfortunately I don't know what else to check for the motors.

    On the camera issue if you are still using a single channel to trigger the camera and something else probably nothing else that you can do. I to ran out of channels on an MX-20 with the Radians. Not enough switches. Answer was to get an MC-32. Way overkill but it gave me more than enough switching and can still add more.:)
     
  10. Colin Snow

    Colin Snow Active Member

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    I did a couple of more flights to confirm that the problem still exists even with the new (used) board. It does. Data below from flight with gimbal and CX760 in a light / 5mph wind.

    I guessing the only option I have now is to break it down and send to QC for analysis and repair.

    Data

    MK Version: FC HW:2.1 SW:0.88e + NC HW:2.0 SW:0.28h
    Flight time: 11:47:14 AM - 11:52:24 AM (310 secs, 00:05:10)
    Total: 310 secs, 00:05:10
    Elevation(GPS) : 0 6.97 11.785 m
    Altitude(Barom.): -0.95 3.64 7.3 m
    Vertical speed : -1.3 -0.02 1.02 m/s
    Max speed : 7.7 km/h
    Max target dist.: 4.8 m

    Sats: 11 10 11 (min/avg/max)

    Voltage: min. 14.5, max. 16.8 V
    Current: 13.4 46 60.8 A
    Wattage: 225 713 891.25 W
    Capacity: 4028 mAh

    Motor1: 1.1 9.0 12.8 A Temp: 26 60 76 °C
    Motor2: 0.5 2.4 4.1 A Temp: 24 49 58 °C
    Motor3: 1.1 10.4 15.3 A Temp: 25 66 77 °C
    Motor4: 1.5 6.6 9.1 A Temp: 33 69 80 °C
    Motor5: 1.7 10.7 14.2 A Temp: 35 84 95 °C
    Motor6: 1.7 5.7 8.7 A Temp: 31 59 70 °C

    Magnet Field: 101 102 105 % (ok)
    Magnet Inclination: 59 60 67 deg

    No errors found ;)
     
  11. Shaun Stanton

    Shaun Stanton Active Member

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    I am stumped as well, the only other possibility is if there is a cold solder joint on your board on one of those amplifiers on the ESC. That is the only thing left in my mind that could be causal.

    One way to test that theory is to remove props and run each motor separately on the bench at full power for a few minutes and compare temperatures with out any flight load and compare how hot the ESC's get at 255 throttle gas. That would provide an indication if 2 indeed runs cooler than 5.
     
    Steve Maller likes this.
  12. Colin Snow

    Colin Snow Active Member

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    Thanks Shaun. I threw in the towel, packaged it up, and sent if off the QC for repair today. We'll see what they say

    Colin
     
  13. Shaun Stanton

    Shaun Stanton Active Member

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  14. Colin Snow

    Colin Snow Active Member

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    I am happy to report this saga is ended and all is well - except that it took six months to fix. In that time I turned down two clients and basically missed prime CA flying time. Summer is here and so are the winds.

    There really was no explination of cause(s). The remedy was a new FC, BL and Navi boards, plus all new motors. This confirmed my suspision that it was a poltergeist.

    While in the shop I had them upgrade to an MX20 and install a LANC controller and the new MK ACC board. Data below from my first test flight.

    Thanks to everyone who tried to help out here and many thanks to the guys at QC - especially Riley - for the good service.

    Cheers

    Colin

    Data:
    MK Version: FC HW:2.2 SW:0.90h + NC HW:2.0 SW:0.30h

    Flight date: 6/20/2013 9:35:22 AM
    Flight time: 9:35:22 AM - 9:42:32 AM (430 secs, 00:07:10)
    Batt. time : 428 secs, 00:07:08

    Elevation(GPS) : 0 1.77 3.919 m (min/avg/max)
    Altitude(Barom.): -0.4 8.07 12.35 m
    Vertical speed : -1.26 -0.02 0.56 m/s
    Max speed : 5.5 km/h
    Max target dist.: 3.9 m

    Sats : 7 8 10

    Voltage : min. 14.3, max. 15.8 V
    Current : 0.5 41 47.9 A
    Wattage : 7 613 722.06 W
    Capacity: 4923 mAh

    Motor1: 0.7 7.0 9.3 A Temp: 24 71 85 °C
    Motor2: 0.5 6.8 11.0 A Temp: 25 71 83 °C
    Motor3: 0.7 6.1 8.0 A Temp: 25 69 87 °C
    Motor4: 0.4 6.4 8.1 A Temp: 29 74 89 °C
    Motor5: 0.2 6.9 9.8 A Temp: 27 76 89 °C
    Motor6: 0.2 6.5 9.5 A Temp: 22 73 87 °C

    Magnet Field: 101 107 120 % (ok)
    Magnet Inclination: 57 62 66 deg

    Errors / warnings:
    I2C errors: 007
     
  15. Dave King

    Dave King Well-Known Member

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    Glad it worked out for you and I'm glad to see that I'm not the only one that gets I2C errors. See guys I"m not the only one!
     
  16. Andy Johnson-Laird

    Andy Johnson-Laird Administrator
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    Dave:
    I'd be more surprised if people do NOT get them -- they're usually just happening as the MK boards are waking up when you connect the batteries... :)

    Andy.
     

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